Industrial Automation refers to deploying control systems like robots or computers and automated IT equipment to execute different processes within an industry. Machinery performs stressful human tasks, however, don’t completely take over the manual procedure. It’s a second step and a leap ahead of mechanisation in industry process.
Increases quality & flexibility of the manufacturing process
Previously, automation was aimed at increasing productivity (since they can work 24-hours a day) as well as reduces the cost associated with human operators (overtimes, wages, labour benefits). The focus of automation now has shifted to enhance quality and flexibility during the manufacturing process. Take for instance the automobile industry where manual installation of pistons in the engine has an error rate of approximately 1.5%. With automated machinery, the same task is now performed with an error rate of around 0.00001%; see the difference.
Benefits of industrial automation
Low operating cost: Industrial automation significantly reduces and even eliminates healthcare costs, paid leave and holidays associated with a human counterpart. In addition, industrial automation doesn’t require other employee benefits namely pension coverage, bonuses and so on.
Although associated with higher preliminary cost, monthly worker wages which lead to significant corporate cost savings are the biggest benefits. Maintenance cost associated with the machinery used for industrial automation also reduces.
It’s obvious that many companies recruit hundreds of production workers for approximately three shifts to operate the plant for a maximum number of hours; it still needs to be closed for possible maintenance and holidays. Industrial Automation fulfils the corporate goals by allowing the company to operate a manufacturing plant 24/7 all year round. All of this significantly leads to improvement in the company’s productivity.
Automation reduces and at times completely eliminates human biases from a procedure. Unlike human beings, robots are exclusive of fatigue which increases quality production and manufacturing at different times.
Introducing a new task in the assembly line definitely requires human operator training but, robots are programmed to execute many different tasks based on embedded commands which makes the manufacturing process more flexible.
High information accuracy
Automated data collection allows you to gather key production data, augments information accuracy and reduces data collection cost. It provides you with the facts to take just the right decisions when it comes down to reduce waste and improve overall industrial procedures.
Apparently, industrial automation makes production line safer for the employees through deploying robots to deal with hazardous or harmful conditions.
A look at industrial robotics
A subclass of industrial automation which further aids in manufacturing processes that includes welding, machining, painting, material handling and assembling so on. Industrial robots utilise many different electrical, software and mechanical systems which give in for high precision, accuracy and speed, far beyond the typical human performance.
Industrial automation has recently gained worldwide acceptance from various industries because of the huge benefits namely increased productivity, safety, quality and reduced cost. With all that, a globally recognised name with industrial automation is Emerson Abu Dhabi that caters to automation solutions.
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